Material Handling System
Coal & Ash Handling Systems for Industrial Efficiency
Reliable Material Handling Systems for Power, Cement & Industrial Plants
Looking for a trusted partner in material handling system design and integration? We specialize in advanced coal handling and ash handling systems tailored for thermal power plants, cement manufacturing, steel industries, and more. With decades of experience, our solutions ensure maximum productivity, reduced environmental impact, and fully automated control across the entire material flow chain.
Material handling plays a vital role in power plants and industrial facilities, ensuring smooth and efficient movement of bulk materials like coal and ash. These systems manage the complete process—from unloading coal to feeding boilers, and collecting ash to final disposal—while maintaining safety, speed, and compliance. At Harsha Engineering and Projects, we provide robust, automated solutions that reduce manual labor, control dust emissions, and enhance operational reliability. Our systems are designed for continuous operation, even in harsh environments, making them ideal for thermal power, cement, and steel industries. Trust us to deliver smart, efficient material handling solutions.
Our Coal Handling Systems
We offer turnkey solutions for coal reception, crushing, storage, and feeding—all engineered for continuous operation and minimal maintenance.
Unloading & Conveying
- Wagon Tipplers / Track Hoppers for rail unloading
- Truck Unloaders with hopper-fed belt conveyors
- Belt Conveyor Systems with magnetic separators & dust control
- Custom layouts designed for your plant’s footprint
Crushing, Screening & Storage
- High-efficiency rotary crushers and granulators
- Automated vibrating screens for coal classification
- Stacker-reclaimers and enclosed silos with temperature monitoring
- Explosion-proof & dust-tight infrastructure
Feeding Solutions
- Gravimetric / Volumetric feeders for consistent flow
- Vibrating feeders and rotary feeders
- Smart feeding control via PLC/SCADA systems
- Wear-resistant liners & automated discharge gates
A well-designed Coal Handling System is essential for ensuring uninterrupted fuel supply, minimizing operational downtime, and maintaining environmental compliance. From unloading to feeding, our integrated solutions are built for durability, automation, and efficiency. Whether you’re upgrading an existing plant or setting up a new one, we deliver end-to-end systems tailored to your process needs—backed by technical expertise and proven performance.
OurAsh Handling Systems
We design complete systems for safe, dust-free bottom ash and fly ash collection, transport, and disposal—compliant with the latest environmental norms
Bottom Ash Handling
- Wet bottom ash removal using submerged chain conveyors
- Dry bottom ash systems for sustainable water-free operation
- Complete dewatering, transport, and silo transfer solutions
Fly Ash Handling
- Pneumatic ash conveying from ESP hoppers to silos
- High-capacity dense phase conveying systems
- Integrated ash conditioners, bag filters, and safety valves
Storage & Disposal
- Ash silos with load cells, level sensors & filtration
- Slurry disposal systems with long-distance pipelines
- Ash reuse support for cement-grade fly ash & bricks
An efficient Ash Handling System is critical for maintaining plant cleanliness, reducing environmental impact, and ensuring regulatory compliance. Our solutions are engineered to manage both bottom ash and fly ash with minimal manual intervention, offering safe, reliable, and automated disposal or reuse. Designed for long-term performance, our systems support sustainable plant operations with maximum uptime and minimum maintenance.
